NDT Certification Program · MPT Course

Magnetic Particle Testing
Module 1B — Equipment & Techniques

A self-paced module covering MPI equipment, accessory checks and the current-calculation formulae used for permanent magnets, yokes, coils, headshots, central conductors and prods — with field-direction theory, magnetic-medium control checks and indication interpretation.

14 Lessons
~3 Hours
Certificate

Module Specification

MPT-1B · Magnetic Particle Testing

Provider
Trinity NDT Academy
Duration
~3 hours self-paced
Lessons
14 structured lessons
Knowledge checks
3 quizzes + 1 final
Pass mark
70%
Credential
Downloadable PDF certificate

What you'll learn

Core competencies covered

01

Calculate magnetising current for yoke, coil, headshot, central conductor and prod techniques

02

Perform lifting-power and dead-weight checks on permanent magnets and electromagnetic yokes

03

Set up and verify MPI equipment, accessories and magnetic medium

04

Run the wet-bath settling test and interpret particle concentration

05

Identify, classify and document MPI indications from real test photographs

Curriculum

14 structured lessons

#Lesson
01

Current Calculations — Introduction

Overview of why current calculations matter in MPI and the units, variables and formulae used across the magnetising techniques covered in this module.

02

Permanent Magnet Technique — Lifting Power Check

How to verify a permanent magnet yoke's lifting power against the required minimum (typically 4.5 kg / 10 lb) before use on a test piece.

03

Electromagnetic Yoke Technique — Dead Weight Check

Dead-weight verification for AC and DC electromagnetic yokes — minimum lifting requirements, test setup and acceptance criteria.

04

Coil / Solenoid Technique I — Current Calculation

Magnetising current for a coil or solenoid — low-fill-factor formula using ampere-turns, part L/D ratio and coil dimensions.

05

Coil / Solenoid Technique II — Current Calculation

Adjusted formulae for high-fill-factor coils and offset parts, plus worked numerical examples.

06

Headshot & Central Conductor Techniques — Current Calculation

Current calculation for direct-contact headshot and central-conductor circular magnetisation — amps per inch / mm of diameter and threading-bar rules.

07

Prod Technique — Current Calculation

Prod spacing, current ranges (amps per inch of prod spacing) and safety considerations for portable prod magnetisation.

08

Testing Procedure, Precleaning & Direction of Field

Standard MPI testing sequence: surface preparation, precleaning methods, application of field, and ensuring two perpendicular field directions.

09

Importance of Field Direction

Why detection is maximised when the magnetic field is perpendicular to a discontinuity, and the consequences of misaligned fields.

10

Equipment & Accessories

Survey of MPI hardware — yokes, prods, coils, bench units, UV lamps, white-light meters, gauss meters and field indicators.

11

Equipment Control Checks & Using Magnetic Medium

Daily / periodic equipment control checks — ammeter, timer, quick-break — and correct application of dry and wet magnetic media.

12

Wet Bath Settling Test

Procedure for the wet-bath particle-concentration settling test using a centrifuge tube — acceptable ranges for visible and fluorescent baths.

13

Interpretation of Indications

Distinguishing relevant, non-relevant and false indications — typical patterns for cracks, laps, seams, inclusions and magnetic writing.

14

Photographs of MT Indications

Real-world photographs of MPI indications walked through with commentary on classification, severity and reporting.

Final Assessment

15 questions · 70% required to certify

Begin your training

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